Relay Pinout Connection and Working Details

In this post we learn comprehensively regarding how relay works in electronic circuits, how to identify its pinouts of any relay through a meter and connect in circuits.

Introduction


Whether it’s for flashing a lamp, for switching AC motor or for other similar operations, relays are the best in the business. However young electronic enthusiasts often become confused while assessing the pin outs of the relay and configuring them with a drive circuit inside the intended electronic circuit.

In this article we’ll study the basic rules that will help us to identify relay pinouts and learn regarding how a relay works. Let’s begin the discussion.

How a Relay Works


The working of an electrical relay can be learned from the following points:

30 amp relay drawing


A relay mechanism basically consists of a coil and a spring loaded contact which is free to move across a pivoted axis.

The central pole is hinged or pivoted in such a way that when the relay coil is powered with voltage, the central pole joins with one of the side terminals of the device called the N/O contact (Normally Closed).

This happens because the pole iron gets attracted by the relay coil electromagnetic pull.

And when the relay coil is switched OFF, the pole disconnects itself from the N/O (Normally Open) terminal and joins itself with a second terminal called the N/C contact.

This is the default position of the contacts, and happens due to the absence of an electromagnetic force, and also due to the spring tension of the pole metal which normally keeps the pole connected with the N/C contact.

During such switch ON and switch OFF operations it switches from N/C to N/O alternately depending upon the ON/OFF states of the relay coil

The coil of the relay which is wound over an iron core behaves like a strong electromagnet when a DC is passed through the coil.

When the coil is energized the generated electromagnetic field instantly pulls the nearby spring loaded pole metal implementing the above explained switching of the contacts

The above movable spring loaded pole inherently forms the main central switching lead and its end ts terminated as the pinout of this pole.

The other two contacts N/C and the N/O form the associated complementary pairs of relay terminals or the pin outs which alternately get connected and disconnected with the central relay pole in response to the coil activation.

These N/C and N/O contacts also have end terminations which move out of the relay box to form the relevant pinouts of the relay.

The following rough simulation shows how the relay pole moves in response to the electromagnet coil when switched ON and OFF with an input supply voltage. We can clearly see that initially the central pole is held connected with the N/C contact, and when the coil is energized, the pole is pulled downwards due to the electromagnetic action of the coil, forcing the central pole to connect with the N/O contact.

relay spring operation simulation


Video Explanation

Thus basically there are three contact pinouts for a relay, namely the central pole, the N/C and the N/O.

The two additional pinouts are terminated with the coil of the relay

This basic relay is also called a SPDT type of relay meaning single pole double throw, since here we have a single central pole but two alternate side contacts in the form of N/O, N/C, hence the term SPDT.

Therefore in all we have 5 pinouts in an SPDT relay: the central movable or switching terminal, a pair of N/C and the N/O terminals and finally the two coil terminals which all together constitute a relays pin outs.


relay pinout symbol contact diagram

How to identify Relay Pinouts and Connect a Relay


Normally and unfortunately many relays don’t have there pinout marked, which makes it difficult for the new electronic enthusiasts to identify them and make these work for the intended applications.

The pinouts that needs to be identified are (in the given order):

  1. The coil pins

  2. The Common Pole pin

  3. The N/C pin

  4. The N/O pin

The identification of a typical relays pinouts may be done in the following manner:


1) Position the multimeter in the Ohms range, preferably in the 1K range.

2) Begin by connecting the meter prods to any of the two pins of the relay randomly, until you find the pins which indicate some kind of resistance on th meter display. Typically this may be anything between 100 ohm and 500 Ohm. These pins of the relay would signify the coil pinouts of the relay.

3) Next, follow the same procedure and proceed by connecting the meter meter prods randomly to the remaining three terminals.

4) Keep doing this until you find two pins of the relay indicating a continuity across them. These two pinouts will be obviously the N/C and the pole of the relay, because since the relay is not powered the pole will be attached with the N/C due to internal spring tension, indicating a continuity across each other.

5) Now you need to simply identify the other single terminal which may be oriented somewhere in across the above two terminals representing a triangular configuration.

6) In most cases the central pinout from this triangular configuration would be your relay pole, the N/C is already identified and therefore the last one would be your relay's N/O contact or pinout.

The following simulation shows how a typical relay may be wired with a DC voltage source across its coils and a mains AC load across its N/O and N/C contacts

relay contact operation with push button and load lamp simulation


These three contacts may be further confirmed by powering the relay coil with the specified voltage and by checking the N/O side with the meter for a continuity..

The above simple procedure could be applied for identifying any relay pinout which may be unknown to you, or unlabelled.

Now since we have thoroughly studied how a relay works and how to identify the pinouts of a relay, it would be also interesting to know the details of the most popular type of relay which is mostly used in small electronic circuits, and how to connect it.

If you want to know how to design and configure a relay driver stage using a transistor, you can read it in the following post:

How to make a transistor relay driver circuit
A Typical Chinese Make Relay PinOuts

relay top view


relay pinout for 400 ohm 12V


relay 400 ohm 12V Chinese type

How to Wire Relay Terminals


The following diagram shows how the above relay may be wired with a load, such that when the coil is energized, the load gets triggered or switched ON through its N/O contacts, and through the attached supply voltage.

This supply voltage in series with the load may be as per the load specifications. If the load is rated at DC potential then this supply voltage could be a DC, if the load is supposed to be an AC mains operated then this series supply could be a 220V or 120V AC as per the specifications.



relay coil connection with freewheeling diode

Need Help? Please send your queries through Comments for quick replies!




Comments

  1. Hello sir, thanks for the info.

    But what about the square based 11 pin relays?

    I have an inverter that doesn't charge batteries, so I built an external 40A battery charger for my batteries.. But whenever I want to charge the battery, I'll have to remove the inverter red and black terminals from the battery so that current will not flow from the charger into the inverter and damage it. I want something that will enable me not worry about this, with the use of those 11pin square base 40A relay so that when it is time for charging, the inverter terminals can still be on the battery, as well as the charger terminals, without current going into the inverter

    ReplyDelete
  2. Hello Jerry, you will have to find the pin diagram and internal configuration of the relay. Once you find it you can easily configure it for the required changeover and switching.
    Without seeing the schematic or the pin diagram of the relay it may be difficult to judge its operational details

    ReplyDelete

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