The simple configuration of a transformerless power supply circuit presented below is able to provide high current at any assigned fixed voltage level. The idea seems to have solved the problem of deriving high current from capacitive power supplies which earlier seemed a difficult proposition. I assume I am the first person to have invented this.

Introduction


I have discussed a few transformerless power supply circuits in this blog which are good only with low power applications, and tend to become less effective or useless with high current loads.

The above concept utilizes high voltage PP capacitors for dropping the mains voltage to the required level, however it is unable to raise current levels as per any desired particular application.

Although, since the current is directly proportional to the reactance of the capacitors, means the current can be lifted just by incorporating more capacitors in parallel. But this puts a risk of high initial surge currents which might destroy the involved electronic circuit instantly.


Adding Capacitors to Increase Current


Therefore adding capacitors might help to increase the current specs of such power supplies but the surge factor must be first taken care of for making the circuit feasible for practical usage.

The circuit of a high current transformerless power supply explained here hopefully, effectively handles the surge developing from power transients such that the output becomes free from the dangers, and provides the required current supply at the rated voltage levels.

Everything in the circuit is kept just as its old counterpart, barring the inclusion of the triac and zener network which actually is a crowbar network, used for grounding anything that goes above the rated voltage.

In this circuit the output would hopefully provide a stable voltage of around 12+ volts at around 500 mA of current without the dangers of any accidental voltage or current influx.

CAUTION: THE CIRCUIT IS NOT ISOLATED FROM MAINS AND THEREFORE INVOLVES HIGH RISK OF ELECTROCUTION, APPROPRIATE PRECAUTION NEEDS TO BE EXERCISED.



UPDATE: A better and a more advanced design can be learned in this zero crossing controlled surge free transformerless power supply circuit

Parts List


R1 = 1M, 1/4W

R2,R3 = 1K, 1/4 WATT

C1----C5 = 2uF/400V PPC, EACH

C6 = 100uF/25V

All DIODES = 1N4007

Z1 = 15V, 1 watt

TRIAC = BT136

A neatly drawn PCB for the above high current transformerless power supply may be seen below, it was designed by Mr. Patrick Bruyn, one of the avid followers of this blog.




Update


A deeper analysis of the circuit showed that the triac was dumping a significant amount of current while restricting the surge and controlling the current.

The approach taken in the above circuit for controlling voltage and the surge is negative in terms of efficiency.



In order to obtain the intended results as proposed in the above design and without shunting precious amps, a circuit with exactly opposite response needs to be implemented, as shown above

Interestingly, here the triac is not configured to dump power rather it's wired in a such a way that it switches OFF power as soon as the output reaches the specified safe voltage limit, which is detected by the BJT stage.

New Update:

In the above modified design the triac may not conduct properly due to its rather awkward positioning. The following diagram suggests a correctly configured version of the above, which can be expected to operate as per the expectations. In this design we have incorporated an SCR instead of a triac since the positioning of the device is after the bridge rectifier and therefore the input is in the form of a DC ripples and not AC.





Improving the above design:

In the above SCR based transformerless power supply circuit, the output is surge protected through the SCR, but the BC546 is not protected. In order to ensure a complete protection for the entire circuit along with the BC546 driver stage, a separate low power triggering stage needs to be added to the B546 stage. The amended design can be seen below:



SCR based transformerless power supply circuit

The above design can be further improved by modifying the position of the SCR as shown below:



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